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Pallet Live Racking

To take warehouse efficiency to the next level, many customers choose our pallet live racking system. It uses gravity roller or wheel flow track lanes to enable easy access to stored pallets, while making the most of storage capacity.

Based on the proven first-in-first-out (FIFO) principle, pallet live racking eliminates the possibility of expiry or turnover-related losses. The gently sloped wheel and roller flow lanes allow pickers to retrieve individual pallets as needed without disrupting the flow of upstream pallets waiting in the lanes.

Pallet live racking is ideal for any business where inventory freshness and high order accuracy are critical.

What is Pallet Live Racking?

Pallet live racking, also known as gravity flow racking, is a high-density storage system designed to increase efficiency and optimise space utilisation in warehouses and distribution centres. This system uses inclined rollers or wheels within the racking structure, allowing pallets to move smoothly from the loading end to the picking end by gravity. Pallet live racking operates on a First-In, First-Out (FIFO) basis, ensuring that older stock is used first, which is particularly beneficial for perishable goods or items with expiration dates.

  • FIFO (first-in/first-out) operation only
  • Pallet controllers and stops fitted as standard
  • Pallet Return option available
  • Standard forklifts can be utilised
  • Perishable items – food
  • Eliminates the need for urgent pick face replenishment
  • Provides first in/first out (FIFO) stock rotation
  • Fast operation
  • Reduced forklift operation
  • High SKU variation (consider selective racking)
  • Skids, oversized or non-standard pallets (consider selective racking)
Pallet-Live-Racking
Pallet Live Racking - Elbowroom

Advantages of Pallet Live Racking

Pallets are stored on inclined tracks with rollers, which support and allow the pallet to roll to the front of the storage racks. When one pallet is taken away, this gravity-fed system lets the one immediately behind it gently roll into position, which ensures automatic stock rotation. Below are the multiple advantages of this type of storage solution:

  • Improved Efficiency: Minimises travel time for forklifts and reduces the need for manual pallet handling, speeding up the order fulfilment process.
  • Optimal Space Utilisation: Maximises storage capacity by using deeper lanes and minimising aisle space, leading to better use of available warehouse space.
  • Enhanced Inventory Control: The FIFO system helps maintain proper stock rotation, reducing the risk of obsolete or expired inventory.
  • Versatility: Suitable for a wide range of products, including perishable goods, beverages, pharmaceuticals, and other fast-moving items.
  • Reduced Labour Costs: Automating the movement of pallets within the racking system decreases the need for manual labour, lowering overall operational costs.

Pallet live racking is a valuable solution for businesses looking to enhance their storage efficiency, improve inventory management, and streamline warehouse operations. Its ability to provide high-density storage and maintain FIFO inventory flow makes it a popular choice for industries handling fast-moving or perishable goods.

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