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Automatic Storage and Retrieval System (AS/RS)
We recommend state-of-the-art Automated Storage and Retrieval Systems (AS/RS) for major distribution centres and large-scale operations.
AS/RS utilises intelligent robotic cranes and shuttles. They store and retrieve inventory independently, to and from locations dictated by the connected warehouse management software. With unmatched throughput capacity and inventory control, our AS/RS solutions allow seamless scalability as your business grows.
What is AS/RS?
An Automatic Storage and Retrieval System (AS/RS) is a highly advanced, computer-controlled system used in warehouses and distribution centres to automatically place and retrieve loads from defined storage locations. AS/RS systems are designed to improve efficiency, accuracy, and space utilisation in storage facilities. They typically consist of various components, including storage racks, automated retrieval machines, conveyors, and software for managing the operations.
Components of AS/RS
- Storage Racks: Structured frameworks that hold the stored items. They are designed to maximise space utilisation and can be configured in various ways depending on the storage needs.
- Automated Retrieval Machines: Also known as cranes or shuttles, these machines move within the aisles of the storage racks to store or retrieve items. They are guided by the control software to the precise location of the items.
- Conveyors: Systems used to transport items to and from the storage and retrieval machines and to other areas within the warehouse.
- Control Software: Manages the entire AS/RS, directing the automated machines and conveyors, and maintaining real-time inventory tracking and management.
- Palletised product – mixed SKUs
- Various products utilising common totes
- Longspan and Carton Live Integration
- Cold Storage of Palletised Foods
- Palletised Bulk Liquids – various SKUs (Beer, etc.)
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Long extrusions (consider cantilever)
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High density of like products – same SKUs (consider double deep, drive-in, push back or satellite racking)
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Low height applications
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Inexpensive real estate
Advantages of AS/RS
AS/RS systems are efficient – they offer increased productivity and accuracy. Stock is delivered to the pickup area and moved electronically both vertically and horizontally into the designated position within the rack. This means less handling is required, freeing up labour within your operation. Here are some of the advantages:
- Increased Efficiency: Automates the storage and retrieval process, significantly reducing the time needed to access goods.
- High-Density Storage: Maximises space utilisation, allowing for high-density storage configurations that are not possible with manual systems.
- Improved Accuracy: Reduces errors associated with manual handling, ensuring precise placement and retrieval of items.
- Labour Cost Reduction: Minimises the need for manual labour in the storage and retrieval process, leading to lower labour costs.
- Enhanced Inventory Management: Provides real-time tracking and management of inventory, improving stock control and reducing the likelihood of stockouts or overstock situations.
- Safety: Reduces the risk of accidents and injuries by minimising human interaction with heavy lifting and repetitive tasks.
Typically, rack elements are used to construct systems that can span over 30 metres in height and 50 or more metres in depth. Are you looking to learn more about Automatic Storage and Retrieval Systems as a warehouse storage solution? Speak to our expert team – call us on 1800 810 331 or send an enquiry today.
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